Up of the best quality

Pilot Scale Bioreactor

Unleash Your Bioprocess Potential

Welcome to PRS Bio and Automation Solutions, your trusted partner in advanced bioreactor technology. Introducing our state-of-the-art Pilot-Scale Bioreactor – a powerful tool designed to drive innovation and precision in bioprocessing.

Key Features:

Versatile Scalability: Our Pilot-Scale Bioreactor bridges the gap between laboratory experimentation and large-scale production. Whether you’re a research institution, a biotech startup, or an established industry player, our bioreactor allows you to fine-tune your processes before full-scale implementation.
Precise Process Control: Achieve optimal growth conditions with our advanced process control system. Monitor and adjust key parameters such as temperature, pH, dissolved oxygen, and agitation speed in real-time. This level of control ensures consistent and reproducible results, reducing variability and enhancing product quality.
User-Friendly Interface: Navigating complex bioprocesses has never been easier. Our intuitive interface simplifies operation and data collection, empowering your team to focus on what truly matters – advancing your research and development goals.
Customizable Configuration: Tailor your Pilot-Scale Bioreactor to match your specific needs. Choose from a range of vessel sizes, sensors, probes, and feeding strategies. Whether you’re cultivating cells, producing enzymes, or fermenting valuable compounds, our bioreactor adapts to your requirements.

1.250+

PROJECT REALIZE

320+

EMPLOYEES EXPERT

YEARS EXPERIENCE

0 +

Benefits:

Accelerated Innovation: Rapidly iterate and optimize your processes at a manageable scale, reducing time-to-market for new products and technologies.
Cost-Efficient R&D: Minimize resource consumption while obtaining maximum insight. Test hypotheses, troubleshoot, and refine techniques without committing to full-scale production costs.
Data-Driven Decisions: Make informed decisions backed by real-time data analytics. Our bioreactor’s data logging capabilities empower you to analyze trends, identify correlations, and enhance process efficiency.
Seamless Scale-Up: Transitioning from pilot to production scale is smoother than ever. Data continuity and process understanding acquired during pilot-scale trials streamline the transition, saving time and resources.

Why Choose PRS Bio:

Expertise: With years of experience in bioprocessing automation, we understand your unique challenges and needs.
Cutting-Edge Technology: Our Pilot-Scale Bioreactor is built on the latest advancements in automation and bioreactor design, ensuring top-tier performance.
Dedicated Support: Our team is committed to your success. From installation to ongoing support, we’re here to ensure your bioreactor operates seamlessly.

Discover the power of innovation, precision, and scalability with the PRS Bio Pilot-Scale Bioreactor. Take the next step in advancing your bioprocesses – contact us today to explore how our solution can empower your research and development journey.

Stainless Steel Vessel: Precision, Versatility, Excellence

Unveil the heart of your bioprocessing with our Stainless Steel Vessel, an epitome of engineering and performance. With a working volume reaching up to an impressive 700 liters, our vessel is your canvas for innovation.

Features:

Double Jacket Excellence: Crafted from 316L stainless steel, our double jacket ensures unparalleled durability and temperature control.
Seal Options: Choose between single or double mechanical seals, allowing you to optimize your setup for efficiency and safety.
Custom Configuration: Empower your process with a range of impellers, spargers, and specialized accessories – tailor-made to your needs.
Sensor Integration: Elevate your insight with individually configurable sensor ports. Measure anti-foam, optical density, pH, pO2, redox, conductivity, live cell density, and more, ensuring precision at every stage.
Easy Access Design: Opt for our pivoting vessel lid, offering seamless access. Swift and convenient, it’s innovation at your fingertips.
Fluid Mobility: Built with stable wheels (up to approximately 300 L), our vessel can be easily moved, adapting to your workspace needs.

High-Performance Pumps: Excellence in Every Drop

Our vessel comes alive with the power of high-performance pumps, tailored to your requirements.

Precision Pumping: The basic setup boasts four easy-load precision pumps per culture vessel, expandable to six. Experience pumping like never before.
Gravimetric Feeding: Seamlessly integrate external scales for unparalleled control. Your feeding processes just got smarter.

Innovative Gassing: A Breath of Fresh Excellence

Customize your gassing for optimal results – your process, your way.

Tailored Gassing: Enjoy customer-specific gassing via rotameter or mass-flow regulator. Your experiments, your conditions.
Advanced Control: Create cascades in serial or parallel configurations to control pO2 through stirrer speed, gassing rate, composition, and pressure.
Expandable Excellence: The future is yours. Extend your gassing capabilities seamlessly, adapting as your needs evolve.

Advanced Sensors: Insight, Integration, Intelligence

Craft your bioprocess with confidence, supported by advanced sensor technology.

Flexible Choices: Choose from digital (Modbus) or analog sensors, fitting your setup perfectly.
pH Excellence: Calibrate your pH sensor for long-running processes, ensuring reliable measurements throughout.
Limitless Potential: Need more? Connect additional sensors and actuators to augment your insight.

Discover Excellence: Validation & Qualification

Compliance & Standards: Rest assured with FDA compliance and GMP standards guiding our design.
Qualification Options: Elevate your setup with IQ/OQ/FAT/SAT qualifications, meeting the highest industry standards.

Introducing Bioprocess Platform Software: Empower Your Processes

Process Mastery: Unleash the power of planning, controlling, and analyzing bio-processes with Premium SCADA.

Innovation, Precision, Performance – All Within Reach. Join the Future of Bio processing with PRS Bio and Automation Solutions.

Technical Specification:

Vessel Specifications:

Limitless Capacity: Embark on larger-than-life experiments with vessels that stretch up to an astounding 10L to 100,000L, providing you with the canvas to dream big.
Unleash Productivity: With a working volume of up to 7.5L to 75,000L, our vessels offer the space you need to turn your ideas into reality.
Custom Fit: Tailor-made dimensions, sculpted according to your needs, ensuring a seamless integration into your workspace.
Powered by Choice: Experience versatility with a drive system that adapts to your unique specifications, setting the stage for success.
Precise Temperature Mastery: Achieve the ultimate precision with temperature control capabilities reaching up to 79°C, while the boundaries are pushed even further with sterilization potential of up to 125°C.
Gassing, Your Way: Craft the perfect atmosphere with gassing options that cater to your specific requirements, ensuring an environment where your processes thrive.
Fluid Flow Excellence: Our pumping system, a masterpiece of engineering, comprises 3 fixed and 1 variable pump per vessel. Elevate further with the choice of 2 additional pumps.
Ports for Versatility: Adaptable to your needs, our vessels come equipped with ports customized to your individual specifications.
Seamless Connectivity: Stay in the loop with effortless communication via OPC XML DA connectivity over Ethernet, enabling smooth data exchange.

Parallel Perfection: Unveiling a New Era

Touch the Future: Experience parallel operation like never before with our user-friendly touch screen controller, a true game-changer in streamlining your processes.

Revolutionizing Sterilization:

Sterilize with Ease: Embrace the future of convenience and efficiency with our Sterilisation-in-Place feature, a testament to modern bioprocessing excellence.

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