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Lab Scale Bioreactors

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Lab Scale Bioreactors

we are dedicated to pushing the boundaries of bioprocessing technology. Our lab-scale bioreactors stand at the forefront of scientific innovation, empowering researchers, scientists, and industry leaders to uncover new insights and accelerate advancements across various fields.

Why Choose Our Lab-Scale Bioreactors:

  1. Cutting-Edge Design: Our lab-scale bioreactors are meticulously designed to replicate real-world conditions, allowing you to conduct experiments with precision and accuracy.

  2. Versatile Configurations: Whether you’re working on microbial cultures, cell lines, or fermentation processes, our bioreactors can be customized to accommodate a wide range of applications.

  3. Advanced Control Systems: Experience unparalleled control over key parameters such as temperature, pH, dissolved oxygen, and agitation, enabling you to optimize your processes for maximum yield.

  4. Intuitive User Interface: Our user-friendly interface makes operating our lab-scale bioreactors a breeze. Monitor and adjust parameters effortlessly, saving you time and effort.

  5. Data Integration: Seamlessly integrate with data acquisition systems and software, allowing you to collect, analyze, and visualize data for informed decision-making.

  6. Reliability and Reproducibility: Achieve consistent results across experiments with the reliability and reproducibility of our lab-scale bioreactors.

  7. Scalability: Transition seamlessly from lab-scale to larger production bioreactors with our scalable solutions, ensuring continuity in your research and development processes.

Licensee company

100+

PROJECT REALIZE

50+

EMPLOYEES EXPERT
YEARS EXPERIENCE
0 +

Applications

    • Biopharmaceutical Research: Optimize the production of therapeutic proteins, antibodies, and vaccines with our bioreactors tailored for biopharmaceutical applications.

    • Microbial Fermentation: Explore microbial growth, metabolism, and product formation in a controlled environment, aiding in the development of industrial processes.

    • Cell Culture Studies: Cultivate mammalian, insect, or plant cells for various applications, from cell-based assays to tissue engineering.

    • Biofuel and Enzyme Production: Investigate and enhance biofuel and enzyme production processes to contribute to sustainable energy solutions.

    • Academic Research: Empower academic institutions with a versatile platform for diverse research projects and studies.

Unleash Your Research Potential:

At PRS Bio & Automation Solutions, our lab-scale bioreactors empower you to transcend boundaries and embark on a journey of discovery. From concept to execution, our solutions redefine possibilities in biotechnology research.

Explore the potential of our lab-scale bioreactors and revolutionize the way you conduct experiments. Contact us today to learn more about how we can partner with you to elevate your research endeavors.

FEATURES

Vessels:

  • Choose from 2 L, 3 L,5 L, 7 L, 10L total volumes.
  • Easily switch between vessel sizes for versatile experimentation.
  • Rounded vessel bottom ensures low working volume, efficient mixing, and stability.
  • Safe sampling

Top Plate:

  • Intelligently designed for effortless access to all ports.
  • Numerous ports for standard fittings, extra inlets, immersion tubes, and sensors.
  • 14 mm ports for acid, base, feed, and 1 free.
  • 4 x 6 mm ports for sparger, anti-foam system, temperature sensor, and sampling/harvest.
  • Maximum of 19 mm (Pg13.5) ports for pH, pO2, exhaust gas cooler, and inoculation, with 3 freely available.
  • Tool-free cleaning and maintenance facilitated by knurled screws.

High-Performance Pumps:

  • Equipped with 4 high-performance pumps.
  • Choose between digital (fixed-speed) or analog (variable speed) operating mode.
  • 3 x fixed pumps for acid, base, and antifoam, and 1 x variable pump for feed.
  • Enables gravimetric feeding with dosing mode (external scale required).
  • Profile-based pump-speed control using.
  • 2 analog inputs/outputs for connecting external pumps (cell culture version).

Gassing:

  • Integrated mass flow controllers (MFC) for precise gassing control.
  • Choose from 2 integrated MFCs for air, air/O2, or air/N2 (microorganism version).
  • 5 integrated MFCs for air, O2, N2, CO2, and headspace gassing (cell culture version).
  • Integrated pressure sensor detects blocked filters.(7L,10L)
  • Optimized gassing for bacteria applications and cell cultures with specific gassing rate.
  • Multiple cascades for DO2 control via stirrer speed, gassing rate, and gas composition.
  • Exust Gas Analyser for AIr, O2, CO2,N2

Sensors:

  • Robust digital connection for pH and DO2 sensors.
  • Optical DO2 sensor: ready to use without polarization.
  • Sensor head stores calibration data.
  • pH sensor product calibration ensures reliable measurements during long processes.
  • Optional Optek and aquila biolabs biomass sensors.

Operating Unit:

  • Integrated 7″,10″,12″ touch screen for easy operation.
  • Intuitive menus and practical on-screen help for simple handling.
  • pH, DO2, and OD sensor calibration using straightforward install wizards.(Only in Digital Sensors)
  • Stand-alone operation with direct data export to USB drive.

Premium Bioprocess Software:

  • control, and analyze bioprocesses with integrated workflows and bioprocess knowledge
  • Seamlessly integrates bioreactors and analytical instruments regardless of the manufacturer.
  • Communication by wire and wireless.

Experience the pinnacle of bioreactor technology with PRS Bio & Automation Solutions. Our advanced features redefine bioprocessing possibilities.

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Technical Detail

Vessels:

  •  Available Sizes: 2 L / 3 L / 5 L/7L/10L

    • Working Volume Range: 0.5–1.5 L / 0.75–2.25 L / 1.25L–3.75 L /1.75L-5.25L /2.5L-7.5L
    • Dimensions (W x D x H): 800 mm x 500 mm x 800 mm
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Drive:

  •  Version for Microorganisms: 150 min-1 to 1600 min-1

    • Version for Cell Cultures: 24 min–1 to 600 min-1
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Temperature:

  • Range: + 15 °C (Coolant temperature + 5 °C) to 60 °C

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Gassing per Vessel:

  • Version for Microorganisms: 2 MFCs up to 2 min-1

    • Version for Cell Cultures: 5 MFCs up to 0.15 min-1
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Pumps per Vessel:

  • Total: 4 x configurable (fixed or variable speed)

    • Ex-works: 3 x fixed (acid, base, anti-foam), 1 x variable (feed)
    • Pump Performance Range: 0.1 to 60 mL/min-1 (standard), 0.01 to 60 mL/min, 0.1 to 60mL/min

Ports per Vessel:

  •  6×8 mm: 2x

    • 4×6 mm: 3x
    • 19 mm (Pg13.5): Max. 7x

Connectivity:

  • OPC UA via Ethernet

Parallel Operation via Touch Screen Controller:

  • 1 unit

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